I-Kiln Technology | Izimbangela Zokwehluleka Okujwayelekile kanye Nokuxazulula Izinkinga Ze-Rotary Kiln(1)

1. Izitini ezibomvu zomlilo ziyawa
Imbangela:
(1) Lapho isikhumba sikahhavini esijikelezayo singalenganga kahle.
(2) Isilinda sishise kakhulu futhi sikhubazekile, futhi udonga lwangaphakathi alulingani.
(3) Ilayini lomlilo alilona izinga eliphezulu noma alishintshwa ngesikhathi esimisiwe ngemva kokuba ligqokwe libe mncane.
(4) Umugqa omaphakathi wesilinda somlilo ojikelezayo awuqondile; ibhande lamasondo kanye nephedi kugqokwe kakhulu, futhi ukuwohloka kwe-radial yesilinda kuyanda lapho igebe likhulu kakhulu.

Indlela yokuxazulula inkinga:
(1) Umsebenzi wokuhlanganisa kanye nokusebenza kokubala kungaqiniswa.
(2) Lawula ngokuqinile igebe phakathi kwebhande lamasondo nephedi eduze nendawo yokudubula. Uma igebe likhulu kakhulu, iphedi kufanele ishintshwe ngesikhathi noma ilungiswe ngamaphedi. Ukuze uvimbele futhi unciphise ukuguga okubangelwa ukunyakaza kwesikhathi eside phakathi kwamaphedi, i-lubricant kufanele yengezwe phakathi kwebhande lesondo kanye nephedi.
(3) Qinisekisa ukuthi ihhashi liyamiswa uma lisebenza, futhi lilungise noma lishintshe isilinda sehhavini elijikelezayo ngokuguqulwa okudlulele ngesikhathi;
(4) Ukulinganisa njalo umugqa omaphakathi wesilinda futhi ulungise ukuma kwesondo elisekelayo;
(5) Khetha izimbambo zomlilo ezisezingeni eliphezulu, uthuthukise ikhwalithi yokufaka izinto ezifakwa kuhhavini, ulawule ngokuqinile umjikelezo wokusetshenziswa kwezindwangu zokushisa umlilo, hlola ukujiya kwezitini kusenesikhathi, bese ushintsha izimbambo zomlilo ezigugile kusenesikhathi.

2. I-shaft yesondo elisekelayo iphukile
Izimbangela:
(1) Ukumatanisa phakathi kwesondo elisekelayo nomphini akunangqondo. Ukungenelela phakathi kwesondo elisekelayo kanye ne-shaft ngokuvamile kuba ngu-0.6 kuya ku-1/1000 we-diameter ye-shaft ukuqinisekisa ukuthi isondo elisekelayo kanye ne-shaft ngeke kuxege. Kodwa-ke, lokhu kulingana kokuphazamiseka kuzobangela ukuthi i-shaft inciphe ekugcineni kwembobo yesondo esekelayo, okuholela ekugxilweni kwengcindezi. Akunzima ukucabanga ukuthi i-shaft izophuka lapha, futhi kunjalo.
(2) Ukukhathala ukuphuka. Ngenxa yamandla ayinkimbinkimbi esondo elisekelayo, uma isondo elisekelayo kanye ne-shaft kubhekwa njengento yonke, ukucindezeleka okugobayo nokucindezeleka kwe-shear shaft kukhulu kunawo wonke engxenyeni ehambisanayo yokuphela kwembobo yesondo elisekelayo. Le ngxenye ijwayele ukukhathala ngaphansi kwesenzo sokushintshana kwemithwalo, ngakho-ke ukuphuka kufanele futhi kwenzeke ekupheleni kokuhlangana phakathi kwesondo elisekelayo kanye ne-shaft.
(3) Amaphutha okukhiqiza I-roller shaft ngokuvamile idinga ukufojwa, umshini, futhi ushise uphathwe ngezinsimbi zensimbi noma insimbi eyindilinga. Uma amaphutha enzeka phakathi nendawo futhi engabonwa, njengokungcola ku-ingot yensimbi, isikhumba sezinambuzane sokubumba, njll., kanye nemifantu emincane ibonakala ngesikhathi sokwelashwa kokushisa. Lezi ziphambeko azigcini nje ukunciphisa umthamo wokuthwala we-shaft, kodwa futhi kubangela ukugxila kokucindezeleka. Njengomthombo, uma ukuqhekeka kwanda, ukuphuka akunakugwenywa.
(4) Ukucindezeleka kwezinga lokushisa noma amandla angafanele Ukushisisa ithayela elikhulu lehhavini elijikelezayo kuyiphutha elivamile. Uma ukusebenza nokugcinwa kungalungile, kulula ukubangela ukuqhekeka kwendawo ku-roller shaft. Lapho i-tile enkulu ishisa, izinga lokushisa le-shaft kumele libe phezulu kakhulu. Ngalesi sikhathi, uma i-shaft ipholisa ngokushesha, ngenxa yokupholisa kancane kwangaphakathi kwe-shaft, indawo ye-shaft encipha ngokushesha ingakhulula kuphela ukucindezeleka okukhulu kokunciphisa ngokusebenzisa imifantu. Ngalesi sikhathi, imifantu engaphezulu izokhiqiza ukugxilisa ingqondo. Ngaphansi kwesenzo sokushintshana kokucindezeleka, uma umfantu ukhula ngokuzungeza futhi ufinyelela izinga elithile, uzophuka. Kungokufanayo nangamandla eqile ku-roller. Isibonelo, ukulungiswa okungalungile kubangela amandla amaningi ku-shaft noma ingxenye ethile ye-shaft, okulula ukubangela ukuphuka kwe-roller shaft.

Indlela yokukhishwa:
(1) Amanani ahlukene okugxambukela asetshenziswa endaweni yesondo elisekelayo nendawo ehlanganisa i-shaft. Ngenxa yokuthi inani lokuphazanyiswa phakathi kwesondo elisekelayo kanye ne-shaft likhulu, i-shaft izoncipha kule ndawo ngemva kokuphela kwembobo yangaphakathi yesondo elisekelayo ifakwe ukushisa, ipholile futhi iqiniswe, futhi ukugxila kokucindezeleka kukhulu kakhulu. Ngakho-ke, ngesikhathi sokuklama, ukukhiqiza kanye nenqubo yokufaka, inani lokuphazanyiswa kweziphetho ezimbili zembobo yangaphakathi yesondo elisekelayo (ububanzi obungaba ngu-100mm) buncishiswa kancane kancane kusukela ngaphakathi kuya ngaphandle ukuze kuncishiswe ukuvela kwentamo. Inani lokunciphisa lingancishiswa kancane kancane libe ingxenye eyodwa kwezintathu ukuya kwesigamu senani lokuphazanyiswa eliphakathi, ukuze kugwenywe noma kuncishiswe isenzakalo sentamo.
(2) Ukutholwa kwamaphutha okuphelele ukuze kuqedwe amaphutha. Ukukhubazeka kuzonciphisa umthamo wokuthwala we-shaft futhi kubangele ukugxila kokucindezeleka, okuvame ukubangela izingozi zokuphuka. Umonakalo mkhulu futhi kufanele uthathwe ngokungathi sína. Ukuze uthole i-wheel shaft esekelayo, amaphutha kufanele atholakale kusengaphambili. Isibonelo, ngaphambi kokucubungula, ukukhethwa kwezinto ezibonakalayo kufanele kuhlolwe futhi azikho izinto eziyinkinga okufanele zikhethwe; ukutholwa kwamaphutha kufanele futhi kwenziwe ngesikhathi sokucubungula ukuze kuqedwe amaphutha, kuqinisekiswe ikhwalithi yangaphakathi ye-shaft, futhi ngesikhathi esifanayo kuqinisekiswe ukunemba kokucubungula kwe-shaft, nokuqeda imithombo yokuqhekeka nemithombo yokugxilisa ukucindezeleka.
(3) Ukulungiswa okunengqondo kweziko ukuze kuncishiswe imithwalo eyengeziwe. Ama-roller shafts amaningi asekela isisindo sonke sehhashi ngokusebenzisa ama-roller. Umthwalo mkhulu kakhulu. Uma ukufakwa noma ukulungiswa kokulungiswa kungalungile, ukulayishwa kwe-eccentric kuzokwenzeka. Uma ibanga elisuka emgqeni omaphakathi wehhashi lingahambisani, i-roller ethile izoba ngaphansi kwamandla amakhulu; lapho i-axis ye-roller ingahambisani nomugqa ophakathi nendawo, amandla ohlangothini olulodwa lwe-shaft azokwanda. Amandla angalungile ngokweqile azobangela ukushisa okukhulu, futhi kuzophinde kubangele umonakalo ku-shaft ngenxa yokucindezeleka okukhulu endaweni ethile ye-shaft. Ngakho-ke, ukugcinwa nokulungiswa kweziko kufanele kuthathwe ngokungathi sína ukuze kugwenywe noma kuncishiswe imithwalo eyengeziwe futhi wenze ihhashi ligijime kancane. Phakathi nenqubo yokulungisa, gwema ukuqala umlilo nokushisela ku-shaft, futhi gwema ukugaya i-shaft ngesondo lokugaya ukunciphisa umonakalo ku-shaft.
(4) Ungawupholisi umshini oshisayo ngokushesha ngesikhathi sokusebenza. Ngesikhathi sokusebenza kweziko, ukuthwala okukhulu kuzodala ukushisa ngenxa yezizathu ezithile. Ngalesi sikhathi, ukuze kuncishiswe ukulahlekelwa kokukhiqiza, amanye amayunithi ngokuvamile asebenzisa ukupholisa okusheshayo, okulula ukubangela ukuqhekeka okuncane ebusweni be-shaft, ngakho ukupholisa kancane kufanele kwamukelwe ukugwema ukupholisa ngokushesha.